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IT/OT Integration

What Does IT/OT Integration Mean?

Within the field of industrial automation, IT/OT integration refers to the increasing convergence of Information Technology (IT) and Operational Technology (OT) systems within an organization.

Traditionally, IT systems manage data-centric tasks, such as data storage, cloud computing, and virtualization, while OT systems handle the physical processes, such as manufacturing, control systems, and real-time operations.

The integration of these two domains aims to enhance efficiency, streamline operations, and drive digital transformation. By connecting IT and OT, companies can achieve improved data collection, real-time analytics, and comprehensive digital optimization.

What Skills are Required for IT/OT Integration?

The integration of IT and OT calls upon a unique basket of skillsets outside the traditional domain of automation and control and requires more IT-based skills dealing with data and modern advanced technologies associated with advanced applications of Factory 4.0.

Strong IT Skills:

  • Networking and Windows Server: Proficiency in managing networks, VLANs, and Windows Server environments.
  • User and Group Policies: Ability to configure and manage users and group policies within Windows Active Directory.
  • Databases: Experience in designing, configuring, and managing relational databases such as SQL Server, Oracle, MySQL, and OSIsoft.
  • Command-Line Scripting: Ability to develop and integrate complex ICS systems using scripting languages like Linux shell, Windows PowerShell, and Windows CMD.

Virtualization:

  • Expertise in deploying, troubleshooting, and managing virtualized hardware and software solutions: including Microsoft Hyper-V, VMware vSphere, and Dell VRTX.

Edge Computing:

  • Hardware Infrastructure: Designing and configuring advanced hardware infrastructure, including Micro-Data Centers (MDCs), Embedded Systems, and edge computing solutions, to support IT and OT connectivity.
  • Data Interfaces: Developing interfaces to source and extract data to edge servers from common automation systems.
  • RTOS: Working with real-time operating systems.
  • IoT Frameworks: Designing, configuring, and deploying edge computing devices within modern IoT frameworks and other Industry 4.0 applications.

IIoT Technology:

  • Protocols: Understanding common IIoT technology and protocols for real-time monitoring and control of industrial processes.
  • MQTT Broker Platforms: Working with commonly used MQTT broker platforms to push data to edge and cloud environments.

Integration of OT Applications:

  • Control System Interfaces: Designing, developing, and testing control system interfaces for integrating plant control-level ICS with operations-level applications such as MES, PIMS, QMS, and APS.
  • Market-Leading Products: Integrating products like OSIsoft PI and AspenTech.

Data Aggregation and Historian:

  • Interfaces: Configuring interfaces for extracting, aggregating, and historizing operational data from diverse industrial sources.
  • PIMS Applications: Utilizing market-leading PIMS applications such as OSIsoft PI and AspenTech for data aggregation and historical analysis.

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